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Often, faults in products and services are detected through extensive testing and predictive modeling in the later stages of development. However, finding a problem at this point in the cycle can add significant cost and delays to schedules. The challenge is to design in quality and reliability at the beginning of the process and ensure that defects never arise in the first place. One way that Lean Six Sigma practitioners can achieve this is to use failure mode and effects analysis (FMEA), a tool for identifying potential problems and their impact.

FMEA is an inductive reasoning (forward logic) single point of failure analysis and is a core task in reliability engineering , safety engineering and quality engineering .


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